Flexible cables are a type of electrical cable that can bend and move without any damage. They are ideal for many industries and applications that require frequent flexing, such as manufacturing equipment, rotobots, and portable devices. The designs of flexible cables depend mainly on the intended applications, environmental factors, voltage rating, number of conductors, and moisture resistance.
Flexible cable manufacturers, such as Shree Chanderprabhu Wire Industries, produce these cables, focusing on features like finely stranded conductors and durable insulation that can withstand repeated bending and twisting.
So, choosing the right flexible cables can be daunting. Here is a checklist to find the perfect cables for your requirements.
Current Carrying Capacity
When looking for cables or wires, ensuring current-carrying capacity is very important. You must make sure the cable you want to choose can safely manage the required current without overheating. So, ask your electricians about the current required, then pick the cable accordingly.
Voltage Rating
The next thing is to look into the ‘voltage rating’ feature. It is advisable to check the rated voltage of the cable suggested by the manufacturer, then match it with your system’s operating voltage. If you think the cable can bear the voltage load, then choose only the cable. It will prevent insulation breakdown.
Flexibility & Bending Radius
Ask the flexible cable manufacturers about how easily the cable can bend or move. It is very important to use it in dynamic applications, such as moving machinery or robotics.
Conductor Material
Another point is to check the conductor materials. Always opt for wires or cables that have high-quality copper. They are perfectly fine stranded and ensure excellent conductivity and durability.
Insulation Type
When choosing flexible cables, considering PVC, TPE, or silicone insulation is another important factor. You must look for them based on the temperature and environmental conditions of your applications. Discuss this with the sellers, distributors, or directly with the flexible cable manufacturers.
Temperature Range
Check the temperature range. It means you should verify whether the cable can perform well under your operating temperature. Check the performance under both high and low temperatures. Discuss this with your electricians.
Environmental Resistance
Add to your checklist the point to assess the protection capacity of the flexible cables against moisture, oil, UV, chemicals, and abrasion, depending on the working environment.
Shielding Requirement, Compliance & Standards
In addition to all, consider the shielding requirements, compliance, and standards.
- For environments with electrical noise or interference, opt for cables with proper shielding (braided or foil).
- Check for safety certifications such as RoHS to ensure quality and compliance.
Application Type
Last but not least, check whether the cables you are selecting are suitable for your applications. Pick one that is specifically designed for your use, such as automation cables, control cables, or power supply cables.
Conclusion: Flexible Cable Manufacturers
Always think about the brand and pick reliable and popular flexible cable manufacturers. Shree Chanderprabhu Wire Industries is a leading cable and wire manufacturing company that makes all kinds of Wires and cables, rods, and M.S wires, etc. You can find power cables up to 11 kV, single-core, multi-core Flexible Cables, LV PVC & XLPE control cables with copper conductor, and many others.
