Before you select a cable just because it looks solid and tough, focus on what actually makes it ideal for underground trenches or outdoor environments. Let’s walk through those factors to make an informed decision.

Voltage Rating & Load Requirements

Focus on the voltage rating and your load requirements and make sure the industrial wire and cable manufacturers can provide you with the cable that can handle the expected load safely, especially in long-distance runs where heat builds up faster. Remember that if you select higher voltage-rated cables, it will reduce the risk of insulation breakdown in tough environments.

Installation Environment (Underground vs Outdoor)

Since you are purchasing cables for underground wiring, make sure they can withstand moisture, soil pressure, and temperature changes that can weaken insulation over time.

Or if you want outdoor cables, then they must tolerate UV exposure, rain, and wide temperature swings. Discuss your concern with the manufacturer or the supplier.

Choosing the Right Conductor Material

This is another key factor to consider when selecting the right Industrial Wire and Cable for underground and outdoor installations.

Remember:

• Copper offers better conductivity and performance under load
• Aluminium is more cost-effective for longer distances.

The selection depends on your project’s budget, current requirements, and installation method.

Importance of Insulation Type

Considering the insulation type is another important factor.

• PVC is suitable for lighter outdoor use. However, it can struggle in high-temperature or waterlogged areas.
• XLPE insulation is better in harsh underground conditions as it resists moisture, heat and chemicals. 

Armoured vs Unarmoured

Armoured cables are the option for you. It can safeguard against mechanical impact, stones, rodents, and accidental digs. So, they can be used for underground trenches. Unarmoured cables are fine outdoors when installed on trays or in protected conduits.

Moisture and Water Protection

Underground conditions often trap moisture that can seep into poorly insulated cables. Go for moisture-resistant insulation and sheathing. This will help prevent short circuits and long-term degradation.

Resistant to UV, Heat, and Weather

• Outdoor cables need UV-stable jackets so they don’t crack or harden under direct sunlight. 
• Weather-resistant sheathing also protects against rainfall, humidity, and extreme temperature shifts.

Soil & Chemical Compatibility

Check whether your project sites possess soil contaminated with chemicals, oils or corrosive substances. They can attack cable jackets. In that case, ask your industrial wire and cable manufacturers to provide you with chemical-resistant sheathing wires to ensure longevity in such environments. 

Cable Size & Voltage Drop

Longer cable runs naturally experience voltage drop, which can cause equipment inefficiency or overheating. Selecting the right cross-sectional area helps maintain stable performance and prevents power loss.

Fire Safety Standards

Even outdoor and underground routes require fire-safe insulation. The goal is to stop flame spread in the event of a fault. So, choose FR, FRLS, or LSZH insulation cables to add an extra layer of protection in sensitive installations.

Compliance With ISI / BIS Standards

Standards ensure your cables are designed to meet minimum quality, safety, and performance benchmarks. Using certified cables protects your project from failures and regulatory issues.

Conclusion

There are so many things you must consider before purchasing industrial wires or cables. 

Confirm that the cable can withstand real-world stress, heck, third-party certification by validating quality claims. Never pick indoor PVC wires for outdoor or underground routes. Conduct soil assessment and consider armouring needs to prevent insulation damage.

SCPL is one of the top industrial wire and cable manufacturers that is committed to offering XLPE and armoured cables. Our cables naturally suit underground and outdoor conditions. Their moisture-resistant, UV-stable, and high-flex designs match most industrial installation requirements.

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There are many types of industrial wire and cables. From a continuous power supply to special purpose cables used for intermittent power supply, we are going to explore all the major types of cables in this blog.

Types of Wire and Cables

1. Power Cables

Simply put, power cables are those that are used to distribute power from the generation end to the utility end. At the utility end, low voltage power cables are used. These use aluminium or copper as a conductor. XPLE or PVC insulation layers are used in the power cables. In many commercial and industrial buildings, these are given fire safety treatments.

2. Control Cables

Control cables have multi-core conductors in a single cable sheath. These are used for signal transmission or low-voltage power transmission. Industrial applications of control cables include automated machines, data centers and aircraft, medical and process control.

3. Building Wires

Building wires make the network of electrical distribution within a building. Commercial and industrial buildings use insulation feature like fire retardant, low smoke and zero halogen to prevent the spread of fire, suppress it, and ensure the safety of occupants.

4. Rubber Cables

Many industrial surroundings have a high amount of water, dirt and oil in their atmosphere. The rubber cables are resistant to these damaging elements and flexible. Powering tools, generators, mining environments and portable tools use these cables.

5. Flexible Cables

Flexible cables are specially constructed to suit the applications that require frequent movement of cables. Unlike fixed cables, these are moved around the facility for various processes. Robotics, automation, drag chain and vacuum cleaners use flexible cable.

6. Submersible Cables

Submersible cables are used in submersible pumps. Since these are exposed directly to water, the insulation is waterproof and withstands high pressure. Besides submersible pumps, these are also used in well drilling, irrigation systems, and oil and gas extraction.

7. Coaxial Cables

Coaxial cables have a central conductor surrounded by a conductive shield. An insulated layer separates both of them. Used in signal transmission, the coaxial design aims at reducing crosstalk and electromagnetic interference.

8. Welding Cables

Welding cables are used to transfer power to the welding tool from the power supply. These carry high current, which is converted into heat by the welding machine.

Conclusion

Industrial wire and cable manufacturers provide essential support to various industries by making special-purpose cables. From high conductivity to sufficient insulation, these are made with fundamental considerations of safety and performance. With innovation, Shree Chanderprabhu Wire Industries makes these cables for different needs in the industries for their power distribution, signal transmission, and other special requirements.

The post Exploring Different Types of Wire and Cables Used In Industries appeared first on Copper Cable Manufacturers in India, Nigeria & Ghana.