Quick Comparison between Flexible and Rigid Copper Cables

Construction

Rigid cables have a single copper wire of high conductivity. The solid conductor core is insulated by a PVC or XLPE layer. On the other hand, copper flexible cable manufacturers make cables with multiple strands of wire. These are easier to bend and move around a facility. The strands of copper wire are twisted or braided together.

Flexibility

Rigid copper cables, as the name suggests, are stiff and static. These have low bendability and are preferred for non-moving installations. The flexible cables are soft and easy to handle. These are easy to route and install around corners and through tight spaces.

Static and Dynamic Use

Since rigid cables don’t need to move, these are installed in walls, ceilings, electrical panels, and structured conduits in buildings. While flexible cables are used dynamically in applications where movement, bending, or vibration is frequent. The examples of flexible cable usage are robotic arms, electric vehicles, machinery that shifts or vibrates, and portable electrical tools.

Advantages

The rigid cable is better in terms of conductivity, manufacturing cost and long term uninterrupted use. The termination of this cable is also easier. Flexible copper cables have better bending radius, resistance to mechanical fatigue and shock and vibration resistance in dynamic settings. Also, these are easier to install. Flexible cable manufacturers also provide customization for various applications.

Conclusion

The rigid cables and flexible cables have different use cases despite having the same conducting material. Copper flexible cable manufacturers adhere to high standard compliances in making these cables, or else their products are discarded because they pose a security threat. For anyone looking for flexible cable manufacturers, choose a reliable company like Shree Chanderprabhu Wire Industries.

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